This grilled Italian sausage sandwich is a delicious and easy-to-make meal that's perfect for any occasion. Juicy Italian sausages are grilled to perfection and paired with toasted hoagie rolls, marinara sauce, and melted mozzarella cheese. It's a simple yet satisfying dish that will leave everyone craving more.
If you don't usually keep Italian sausages or hoagie rolls at home, you'll need to pick these up at the supermarket. Italian sausages are typically found in the meat section, while hoagie rolls can be found in the bakery or bread aisle. Make sure to get a good-quality marinara sauce and mozzarella cheese for the best flavor.

Ingredients For Grilled Italian Sausage Sandwich Recipe
Italian sausages: These are flavorful sausages seasoned with herbs and spices, perfect for grilling.
Hoagie rolls: Soft, elongated rolls that are ideal for holding the grilled sausages and toppings.
Marinara sauce: A tomato-based sauce that adds a rich, savory flavor to the sandwich.
Mozzarella cheese: Shredded cheese that melts beautifully over the hot sausages and marinara sauce.
Olive oil: Used to lightly brush the hoagie rolls before toasting, adding a subtle flavor and crispiness.
Technique Tip for This Recipe
When grilling italian sausages, make sure to use medium-high heat to achieve a nice char without burning. Turn the sausages occasionally to ensure even cooking. For the hoagie rolls, brushing them with olive oil before toasting adds a delightful crispiness and enhances the flavor. To melt the mozzarella cheese perfectly, you can place the assembled sandwiches back on the grill for a minute or two, just until the cheese starts to bubble.
Suggested Side Dishes
Alternative Ingredients
italian sausages - Substitute with chicken sausages: Chicken sausages are a leaner option and can provide a similar flavor profile when seasoned with Italian herbs.
italian sausages - Substitute with vegetarian sausages: For a vegetarian option, use plant-based sausages that mimic the taste and texture of Italian sausages.
hoagie rolls - Substitute with baguette: A baguette can provide a similar crusty exterior and soft interior, making it a good alternative for a sandwich.
hoagie rolls - Substitute with ciabatta rolls: Ciabatta rolls have a chewy texture and airy crumb, which can complement the grilled sausages well.
marinara sauce - Substitute with pesto sauce: Pesto sauce offers a different but equally delicious flavor profile with its basil and garlic notes.
marinara sauce - Substitute with barbecue sauce: Barbecue sauce can add a smoky and sweet flavor, providing a unique twist to the sandwich.
shredded mozzarella cheese - Substitute with provolone cheese: Provolone cheese melts well and has a mild flavor that complements the other ingredients.
shredded mozzarella cheese - Substitute with cheddar cheese: Cheddar cheese offers a sharper taste and melts nicely, adding a different but enjoyable flavor.
olive oil - Substitute with avocado oil: Avocado oil has a high smoke point and a mild flavor, making it a suitable alternative for grilling.
olive oil - Substitute with grapeseed oil: Grapeseed oil is neutral in flavor and has a high smoke point, making it ideal for grilling sausages.
Other Alternative Recipes Similar to This Sandwich
How to Store or Freeze This Sandwich
- Allow the italian sausages to cool completely before storing. This helps prevent condensation, which can make the hoagie rolls soggy.
- Wrap each grilled sausage individually in aluminum foil or plastic wrap. This ensures they remain moist and flavorful.
- Place the wrapped sausages in an airtight container or a resealable plastic bag. Label the container with the date to keep track of freshness.
- For the hoagie rolls, store them separately in a resealable plastic bag. If they are already toasted, they can be kept at room temperature for up to 2 days.
- If you plan to freeze the sandwiches, assemble them without the marinara sauce and shredded mozzarella cheese. This prevents the bread from becoming soggy when thawed.
- To freeze, wrap each assembled sandwich tightly in plastic wrap, then in aluminum foil. Place them in a resealable plastic bag or an airtight container.
- When ready to enjoy, thaw the sandwiches in the refrigerator overnight. Reheat the sausages in a skillet over medium heat or in the microwave until warmed through.
- Toast the hoagie rolls in the oven at 350°F (175°C) for about 5 minutes or until crispy.
- Warm the marinara sauce in a small saucepan over low heat or in the microwave.
- Assemble the sandwiches by placing the reheated sausage in the toasted roll, topping with warm marinara sauce and shredded mozzarella cheese. Enjoy your delicious grilled italian sausage sandwich as if it were freshly made!
How to Reheat Leftovers
Preheat your oven to 350°F (175°C). Wrap each grilled Italian sausage sandwich in aluminum foil to keep the hoagie rolls from drying out. Place them on a baking sheet and heat for about 15-20 minutes, or until the sausages are warmed through and the mozzarella cheese is melted.
For a quicker method, use a microwave. Place the sandwich on a microwave-safe plate and cover it with a damp paper towel. Microwave on medium power for 1-2 minutes, checking halfway through to ensure even heating. Be cautious as the marinara sauce can get very hot.
If you prefer a crispy texture, use a toaster oven. Set it to 350°F (175°C) and place the sandwich directly on the rack or on a baking sheet. Heat for about 10-12 minutes, or until the cheese is bubbly and the rolls are crispy.
For stovetop reheating, use a skillet over medium heat. Add a small amount of olive oil to the pan and place the sandwich in the skillet. Cover with a lid and heat for about 5-7 minutes, flipping halfway through to ensure even warming. This method helps maintain the bread's texture while reheating the sausages and cheese.
If you have an air fryer, preheat it to 350°F (175°C). Place the sandwich in the basket and heat for about 5-7 minutes. This method will give you a crispy hoagie roll and perfectly melted mozzarella cheese.
Best Tools for This Recipe
Grill: Used to cook the Italian sausages and toast the hoagie rolls, providing a smoky flavor and crispy texture.
Tongs: Essential for turning the sausages on the grill to ensure even cooking.
Basting brush: Used to lightly brush olive oil onto the hoagie rolls before toasting them on the grill.
Meat thermometer: Useful for checking the internal temperature of the sausages to ensure they are fully cooked.
Cutting board: Provides a clean surface to place the grilled sausages and toasted hoagie rolls.
Knife: Handy for slicing the hoagie rolls if they are not pre-sliced.
Small saucepan: Used to heat the marinara sauce before topping the sausages.
Spoon: Useful for spreading the marinara sauce onto the sausages.
Cheese grater: If you are using a block of mozzarella cheese, this tool will help you shred it.
Serving platter: Ideal for arranging the assembled sandwiches before serving.
How to Save Time on Making This Sandwich
Pre-cook sausages: Cook the italian sausages ahead of time and store them in the fridge. Reheat them on the grill when ready to serve.
Use store-bought marinara: Save time by using a store-bought marinara sauce instead of making it from scratch.
Pre-shredded cheese: Buy pre-shredded mozzarella cheese to avoid the extra step of shredding it yourself.
Toast rolls in advance: Toast the hoagie rolls ahead of time and keep them warm in the oven until ready to assemble.
Assemble in batches: Prepare multiple sandwiches at once to save time during assembly.

Grilled Italian Sausage Sandwich Recipe
Ingredients
Main Ingredients
- 4 pieces Italian sausages
- 4 pieces Hoagie rolls
- 1 cup Marinara sauce
- 1 cup Shredded mozzarella cheese
- 1 tablespoon Olive oil
Instructions
- Preheat the grill to medium-high heat.
- Grill the Italian sausages for about 10-12 minutes, turning occasionally, until fully cooked.
- While the sausages are grilling, lightly brush the hoagie rolls with olive oil and toast them on the grill for 1-2 minutes.
- Once the sausages are cooked, place each sausage in a toasted hoagie roll.
- Top each sausage with marinara sauce and shredded mozzarella cheese.
- Serve immediately and enjoy!
Nutritional Value
Keywords
Suggested Appetizers and Desserts for This Recipe
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